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Technologies & Processes

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Our technologies at a glance

Pre-assembly

  • Fully automatic and sensor-supported assembly process for the insertion of membrane bundles into the housing made of polycarbonate or polypropylene

Tests

  • 100 % integrity tests for fibre integrity and housing tightness
  • Inspection steps for quality assurance
  • Optionally also with fully automatic photo and sensor technology

Heat sealing

  • Fully automatic sealing of hollow-fibre membranes

Drying

  • High-precision test for fibre integrity (wet leak test)
  • Semi-automatic drying by means of microwave technology or
  • Fully automated, robot-guided process with wet seal testing and hot air drying in a production line

Potting

  • Automatic mixing and dosing of a multi-component adhesive system
  • Potting of the filters by means of centrifugation

Product handling

  • Manual or automatic loading and unloading by means of gripper systems (pick-and-place systems) or handling robots
  • Manual to fully automatic product transport (conveyor belt or workpiece carrier)

Cutting

  • Coarse and fine cuts for sequential removal of cured potting compound

Production data recording

  • Recording of the essential basic data, such as input and output weights, manual assignment of error codes, automatic blocking of products with errors (can be extended on customer request)
  • Barcode & Product Label Labeller

Assembly

  • Sensor-supported assembly processes for the application of filter caps, insertion of O-rings and for plug assembly

Processes at a glance